Optimize Plant Utilities to Reduce Energy Consumption


Learn how to setup plant utilities, such as steam, hot oil, and cooling water to optimize costs and minimize environmental impact of industrial processes, by reducing energy consumption.

Audience:

Engineers who need to use first principles simulations to solve Sustainability problems for processes or process units.

Process engineers and designers or anyone looking for the opportunity to learn how to use Aspen Utilities in a more efficient and productive manner 

Training Details

  • Course Id:

    SUS-U101

  • Duration:

    2 day(s)

  • CEUs Awarded:

    1.4

  • Level:

    Introductory

Benefits

·       Reduce the risk involved in making decisions that need to consider utility prices, equipment availability and constraints, efficiency and utility demand

·       Optimize utility variability by adopting a consistent methodology to model, simulate and analyze energy management business processes

Approach

  • Instruction on basic topics
  •  Discussion about the general approach and the key elements for successful simulations
  •  Observe how the product features contribute to efficient utilities management through instructor-guided demonstrations
  • Hands-on workshops provide students with many opportunities to use the product and to apply concepts learned in seminar sessions

Agenda

Develop Utilities Flowsheet

·    Demonstrate how to access and navigate within the Aspen Utilities application.

·    Discuss the different utility blocks, streams and port types that can be used in flowsheeting

·    Workshop: Build a simple Utilities Flowsheet


Expand and Complete the Flowsheet

·    Discuss the deaerator, flash drum, steam valve, desuperheater and pump specifications in detail

·    Workshop: Expand the simple flowsheet by adding additional utility blocks


Microsoft Excel Interface

·    Use the Excel interface

·    Build a graphical representation of a flowsheet in Excel

·    Discuss how to link and enter simulation data

·    Workshop: Link given simulation variables to the model


Define Utilities Optimization Problem using Excel 

·    Define the optimization problem

·    Use the Excel to set up the optimization problem

·    Workshop: Add availability and demand profiles


Optimize the Flowsheet

·    Recognize the difference in operating cost between the base operating mode and the optimized operating mode and determine what has changed

·    Show how to launch Optimization Error Diagnostics, run the Presolver Error Check and review simulation messages

·    Workshop: Optimize the flowsheet


Multi Period Optimization (Demo) 

·    Show how to use the model to develop a production plan for the next 24 hours

·    Run Multi Period Optimization to establish the optimum loads on the utility equipment

·    Workshop: Run Multi Period Optimization to establish the optimum loads on the utility equipment


Setting Up Operation Constraints

·    Show how the performance of a piece of equipment changes with load

·    Identify and explain optimization limits for blocks and streams with Aspen Utilities

·    Workshop: Setting up Optimization Limit within an Aspen Utilities flowsheet


Using Emission Models 

·    Show how to use emission models to track NOx

·    Workshop: Setting up Optimization NOx Limit


Evaluating CO2 emissions 

·    Show how to use emission models to track CO2

·    Workshop: Setting up Optimization with CO2 emission penalty


Setting Up of Gas Turbine and Wind Turbine

·    Review of Gas Turbine and Wind Turbine models

·    Workshop: Demonstration of Gas Turbine and Wind Turbine


Review of Automation

·    Review of automation (VBA) of Aspen Utilities Planner

·    Workshop: Demonstration of automation capabilities


Introduction to Data Reconciliation

·    Identify and explain data reconciliation basics

·    Discuss the different method in Data Reconciliation

·    Setup data reconciliation for gas turbine model via Excel interface

·    Workshop: Reconciliation against given plant data


Register for a Class

Date Class Type Location Price Language
Date(s): 10/14/2025 - 10/15/2025 Type: Public Classroom Location: Kojimachi Crystal City 07F 4-8 Kojimachi, Chiyoda-ku
Tokyo , Japan 102-0083
Price: (JPY) 132000.00 Language: Japanese Register
Date(s): 10/15/2025 - 10/16/2025 Type: Public Classroom Location:
Seoul , South Korea
Price: (KRW) 840000.00 Language: English Register
Date(s): 07/28/2025 - 07/29/2025 Type: Public Virtual Location: Virtual-India Price: (INR) 42000.00 Language: English Register
Date(s): 07/22/2025 - 07/23/2025 Type: Public Virtual Location: Virtual-Americas Price: (USD) 2000.00 Language: English Register
Date(s): 09/16/2025 - 09/17/2025 Type: Public Virtual Location: Virtual-Americas Price: (USD) 2000.00 Language: English Register
Date(s): 10/21/2025 - 10/22/2025 Type: Public Virtual Location: Virtual-Americas Price: (USD) 2000.00 Language: English Register
Date(s): 12/16/2025 - 12/17/2025 Type: Public Virtual Location: Virtual-Americas Price: (USD) 2000.00 Language: English Register
Date(s): 07/22/2025 - 07/23/2025 Type: Public Classroom Location: 2500 Citywest Blvd, Suite 1600
Houston , Texas USA 77042
Price: (USD) 2000.00 Language: English Register
Date(s): 09/16/2025 - 09/17/2025 Type: Public Classroom Location: 2500 Citywest Blvd, Suite 1600
Houston , Texas USA 77042
Price: (USD) 2000.00 Language: English Register
Date(s): 10/21/2025 - 10/22/2025 Type: Public Classroom Location: 2500 Citywest Blvd, Suite 1600
Houston , Texas USA 77042
Price: (USD) 2000.00 Language: English Register
Date(s): 12/16/2025 - 12/17/2025 Type: Public Classroom Location: 2500 Citywest Blvd, Suite 1600
Houston , Texas USA 77042
Price: (USD) 2000.00 Language: English Register
Date(s): 09/1/2025 - 09/2/2025 Type: Public Virtual Location: Virtual-EMEA Price: (USD) 2000.00 Language: English Register
Date(s): 11/24/2025 - 11/25/2025 Type: Public Virtual Location: Virtual-EMEA Price: (USD) 2000.00 Language: English Register
Date(s): 02/23/2026 - 02/24/2026 Type: Public Virtual Location: Virtual-EMEA Price: (USD) 2000.00 Language: English Register
Date(s): 06/1/2026 - 06/2/2026 Type: Public Virtual Location: Virtual-EMEA Price: (USD) 2000.00 Language: English Register

Aspen Technology, Inc. awards Continuing Education Units (CEUs) for training classes conducted by our organization. One CEU is granted for every 10 hours of class participation.